<h2><SPAN name="XV" id="XV"></SPAN>CHAPTER XV.</h2>
<p class="letter">
WINTER SETS IN—THE METALLUGRIC QUESTION—THE EXPLORATION OF SAFETY
ISLAND—A SEAL HUNT—CAPTURE OF AN ECHIDNA—THE AI—THE
CATALONIAN METHOD—MAKING IRON AND STEEL.</p>
<p>The first words of the sailor, on the morning of the 17th of April,
were:—</p>
<p>“Well, what are we going to do to-day?”</p>
<p>“Whatever Mr. Smith chooses,” answered the reporter.</p>
<p>The companions of the engineer, having been brickmakers and potters, were about
to become metal-workers.</p>
<p>The previous day, after lunch, the party had explored as far as the extremity
of Mandible Cape, some seven miles from the Chimneys. The extensive downs here
came to an end and the soil appeared volcanic. There were no longer high walls,
as at Prospect Plateau, but the narrow gulf between the two capes was enframed
by a fantastic border of the mineral matter discharged from the volcano. Having
reached this point, the colonists retraced their steps to the Chimneys, but
they could not sleep until the question whether they should look forwards to
leaving Lincoln Island had been definitely settled.</p>
<p>The 1,200 miles to the Low Archipelago was a long distance. And now, at the
beginning of the stormy season, a small boat would certainly not be able to
accomplish it. The building of a boat, even when the proper tools are provided,
is a difficult task, and as the colonists had none of these, the first thing to
do was to make hammers, hatchets, adzes, saws, augers, planes, etc., which
would take some time. It was therefore decided to winter on Lincoln Island, and
to search for a more comfortable dwelling than the Chimneys in which to live
during the inclement weather.</p>
<p>The first thing was to utilize the iron ore which the engineer had discovered,
by transforming it into iron and steel.</p>
<p>Iron ore is usually found in combination with oxygen or sulphur. And it was so
in this instance, as of the two specimens brought back by Cyrus Smith one was
magnetic iron, and the other pyrites or sulphuret of iron. Of these, it was the
first kind, the magnetic ore, or oxide of iron, which must be reduced by coal,
that is to say, freed from the oxygen, in order to obtain the pure metal. This
reduction is performed by submitting the ore to a great heat, either by the
Catalonian method, which has the advantage of producing the metal at one
operation, or by means of blast furnaces which first smelt the ore, and then
the iron, carrying off the 3 or 4 per cent of coal combined with it.</p>
<p>The engineer wanted to obtain iron in the shortest way possible. The ore he had
found was in itself very pure and rich. Such ore is found in rich grey masses,
yielding a black dust crystallized in regular octahedrons, highly magnetic, and
in Europe the best quality of iron is made from it. Not far from this vein was
the coal field previously explored by the colonists, so that every facility
existed for the treatment of the ore.</p>
<p>“Then, sir, are we going to work the iron?” questioned Pencroff.
“Yes, my friend,” answered the engineer.</p>
<p>“But first we will do something I think you will enjoy—have a seal
hunt on the island.”</p>
<p>“A seal hunt!” cried the sailor, addressing Spilett “Do we
need seals to make iron?”</p>
<p>“It seems so, since Cyrus has said it,” replied the reporter.</p>
<p>But as the engineer had already left the Chimneys, Pencroff prepared for the
chase without gaining an explanation.</p>
<p>Soon the whole party were gathered upon the beach at a point where the channel
could be forded at low water without wading deeper than the knees. This was
Smith’s first visit to the islet upon which his companions had been
thrown by the balloon. On their landing, hundreds of penguins looked fearlessly
at them, and the colonists armed with clubs could have killed numbers of these
birds, but it would have been useless slaughter, and it would not do to
frighten the seals which were lying on the sand some cable lengths away. They
respected also certain innocent-looking sphemiscus, with flattened side
appendages, mere apologies for wings, and covered with scale-like vestiges of
feathers.</p>
<p>The colonists marched stealthily forward over ground riddled with holes which
formed the nests of aquatic birds. Towards the end of the island, black
objects, like moving rocks, appeared above the surface of the water, they were
the seals the hunters wished to capture.</p>
<p>It was necessary to allow them to land, as, owing to their shape, these
animals, although capital swimmers and difficult to seize in the sea, can move
but slowly on the shore. Pencroff, who knew their habits, counselled waiting
until the seals were sunning themselves asleep on the sand. Then the party
could manage so as to cut off their retreat and despatch them with a blow on
the muzzle. The hunters therefore hid themselves behind the rocks and waited
quietly.</p>
<p>In about an hour half a dozen seals crawled on to the sand, and Pencroff and
Herbert went off round the point of the island so as to cut off their retreat,
while the three others, hidden by the rocks, crept forward to the place of
encounter.</p>
<p>Suddenly the tall form of the sailor was seen. He gave a shout, and the
engineer and his companions hurriedly threw themselves between the seals and
the sea. They succeeded in beating two of the animals to death, but the others
escaped.</p>
<p>“Here are your seals, Mr. Smith,” cried the sailor, coming forward.</p>
<p>“And now we will make bellows,” replied the engineer.</p>
<p>“Bellows!” exclaimed the sailor. “These seals are in
luck.”</p>
<p>It was, in effect, a huge pair of bellows, necessary in the reduction of the
ore, which the engineer expected to make from the skins of the seals. They were
medium-sized, about six feet long, and had heads resembling those of dogs. As
it was useless to burden themselves with the whole carcass, Neb and Pencroff
resolved to skin them on the spot, while Smith and the reporter made the
exploration of the island.</p>
<p>The sailor and the negro acquitted themselves well, and three hours later Smith
had at his disposal two seal skins, which he intended to use just as they were,
without tanning.</p>
<p>The colonists, waiting until low water, re-crossed the channel and returned to
the Chimneys.</p>
<p>It was no easy matter to stretch the skins upon the wooden frames and to sew
them so as to make them sufficiently air-tight. Smith had nothing but the two
knives to work with, yet he was so ingenious and his companions aided him so
intelligently, that, three days later, the number of implements of the little
colony was increased by a bellows intended to inject air into the midst of the
ore during its treatment by heat—a requisite to the success of the
operation.</p>
<p>It was on the morning of the 20th of April that what the reporter called in his
notes the “iron age” began. The engineer had decided to work near
the deposits of coal and iron, which were situated at the base of the
northeasterly spurs of Mount Franklin, six miles from the Chimneys. And as it
would not be possible to go back and forth each day, it was decided to camp
upon the ground in a temporary hut, so that they could attend to the important
work night and day.</p>
<p>This settled, they left in the morning, Neb and Pencroff carrying the bellows
and a stock of provisions, which latter they would add to on the way.</p>
<p>The road led through the thickest part of Jacamar Wood, in a northwesterly
direction. It was as well to break a path which would henceforth be the most
direct route between Prospect Plateau and Mount Franklin. The trees belonging
to the species already recognized were magnificent, and Herbert discovered
another, the dragon tree, which Pencroff designated as an “overgrown
onion,” which, notwithstanding its height, belongs to the same family of
liliaceous plants as the onion, the civet, the shallot, or the asparagus. These
dragon trees have ligneous roots which, cooked, are excellent, and which,
fermented, yield a very agreeable liquor. They therefore gathered some.</p>
<p>It took the entire day to traverse the wood, but the party were thus able to
observe its fauna and flora. Top, specially charged to look after the fauna,
ran about in the grass and bushes, flushing all kinds of game. Herbert and
Spilett shot two kangaroos and an animal which was like a hedge-hog, in that it
rolled itself into a ball and erected its quills, and like an ant-eater, in
that it was provided with claws for digging, a long and thin snout terminating
in a beak, and an extensile tongue furnished with little points, which enabled
it to hold insects.</p>
<p>“And what does it look like boiling in the pot?” asked Pencroff,
naturally.</p>
<p>“Like an excellent piece of beef,” answered Herbert.</p>
<p>“We don’t want to know any more than that,” said the sailor.</p>
<p>During the march they saw some wild boars, but they did not attempt to attack
the little troupe, and it seemed that they were not going to have any encounter
with savage beasts, when the reporter saw in a dense thicket, among the lower
branches of a tree, an animal which he took to be a bear, and which he began
tranquilly to sketch. Fortunately for Spilett, the animal in question did not
belong to that redoubtable family of plantigrades. It was an ai, better known
as a sloth, which has a body like that of a large dog, a rough and
dirty-colored skin, the feet armed with strong claws which enable it to grasp
the branches of trees and feed upon the leaves. Having identified the animal
without disturbing it, Spilett struck out “bear” and wrote
“ai” under his drawing and the route was resumed.</p>
<p>At 5 o’clock Smith called a halt. They were past the forest and at the
beginning of the massive spurs which buttressed Mount Franklin towards the
east. A few hundred paces distant was Red Creek; so drinking water was not
wanting.</p>
<p>The camp was made. In less than an hour a hut, constructed from the branches of
the tropical bindweed, and stopped with loam, was erected under the trees on
the edge of the forest. They deferred the geological work until the next day.
Supper was prepared, a good fire blazed before the hut, the spit turned, and at
8 o’clock, while one of the party kept the fire going, in case some
dangerous beast should prowl around, the others slept soundly.</p>
<p>The next morning, Smith, accompanied by Herbert, went to look for the place
where they had found the specimen of ore. They found the deposit on the
surface, near the sources of the creek, close to the base of one of the
northeast buttresses. This mineral, very rich in iron, enclosed in its fusible
vein-stone, was perfectly suited to the method of reduction which the engineer
intended to employ, which was the simplified Catalonian process practised in
Corsica.</p>
<p>This method properly required the construction of ovens and crucibles in which
the ore and the coal, placed in alternate layers, were transformed and reduced.
But Smith proposed to simplify matters by simply making a huge cube of coal and
ore, into the centre of which the air from the bellows would be introduced.
This was, probably, what Tubal Cain did. And a process which gave such good
results to Adam’s grandson would doubtless succeed with the colonists of
Lincoln Island.</p>
<p>The coal was collected with the same facility as the ore, and the latter was
broken into little pieces and the impurities picked from it. Then the coal and
ore were heaped together in successive layers—just as a charcoal-burner
arranges his wood. Thus arranged, under the influence of the air from the
bellows, the coal would change into carbonic acid, then into oxide of carbon,
which would release the oxygen from the oxide of iron.</p>
<p>The engineer proceeded in this manner. The sealskin bellows, furnished with a
pipe of refractory earth (an earth difficult of fusion), which had previously
been prepared at the pottery, was set up close to the heap of ore. And, moved
by a mechanism consisting of a frame, fibre-cords, and balance-weight, it
injected into the mass a supply of air, which, by raising the temperature,
assisted the chemical transformation which would give the pure metal.</p>
<p>The operation was difficult. It took all the patience and ingenuity of the
colonists to conduct it properly; but finally it succeeded, and the result was
a pig of iron in a spongy state, which must be cut and forged in order to expel
the liquified gangue. It was evident that these self-constituted smiths wanted
a hammer, but they were no worse off than the first metallurgist, and they did
as he must have done.</p>
<p>The first pig, fastened to a wooden handle, served as a hammer with which to
forge the second upon an anvil of granite, and they thus obtained a coarse
metal, but one which could be utilized.</p>
<p>At length, after much trouble and labor, on the 25th of April, many bars of
iron had been forged and turned into crowbars, pincers, pickaxes, mattocks,
etc., which Pencroff and Neb declared to be real jewels.</p>
<p>But in order to be in its most serviceable state, iron must be turned into
steel. Now steel, which is a combination of iron and carbon, is made in two
ways: first from cast iron, by decarburetting the molten metal, which gives
natural or puddled steel; and, second, by the method of cementation, which
consists in carburetting malleable iron. As the engineer had iron in a pure
state, he chose the latter method, and heated the metal with powdered charcoal
in a crucible made from refractory earth.</p>
<p>This steel, which was malleable hot and cold, he worked with the hammer. And
Neb and Pencroff, skillfully directed, made axe-heads, which, heated red-hot
and quickly plunged in cold water, took an excellent temper.</p>
<p>Other instruments, such as planes and hatchets, were rudely fashioned, and
bands of steel were made into saws and chisels; and from the iron, mattocks,
shovels, pickaxes, hammers, nails, etc., were manufactured.</p>
<p>By the 5th of May the first metallurgic period was ended, the smiths returned
to the Chimneys, and new work would soon authorize their assumption of a new
title.</p>
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