<SPAN name="chap03"></SPAN>
<h3> LETTER III </h3>
<P CLASS="noindent">
My dear Sir,</p>
<p>The manufacture of soda from common culinary salt, may be regarded
as the foundation of all our modern improvements in the domestic
arts; and we may take it as affording an excellent illustration of
the dependence of the various branches of human industry and
commerce upon each other, and their relation to chemistry.</p>
<p>Soda has been used from time immemorial in the manufacture of soap
and glass, two chemical productions which employ and keep in
circulation an immense amount of capital. The quantity of soap
consumed by a nation would be no inaccurate measure whereby to
estimate its wealth and civilisation. Of two countries, with an
equal amount of population, the wealthiest and most highly civilised
will consume the greatest weight of soap. This consumption does not
subserve sensual gratification, nor depend upon fashion, but upon
the feeling of the beauty, comfort, and welfare, attendant upon
cleanliness; and a regard to this feeling is coincident with wealth
and civilisation. The rich in the middle ages concealed a want of
cleanliness in their clothes and persons under a profusion of costly
scents and essences, whilst they were more luxurious in eating and
drinking, in apparel and horses. With us a want of cleanliness is
equivalent to insupportable misery and misfortune.</p>
<p>Soap belongs to those manufactured products, the money value of
which continually disappears from circulation, and requires to be
continually renewed. It is one of the few substances which are
entirely consumed by use, leaving no product of any worth. Broken
glass and bottles are by no means absolutely worthless; for rags we
may purchase new cloth, but soap-water has no value whatever. It
would be interesting to know accurately the amount of capital
involved in the manufacture of soap; it is certainly as large as
that employed in the coffee trade, with this important difference as
respects Germany, that it is entirely derived from our own soil.</p>
<p>France formerly imported soda from Spain,—Spanish sodas being of
the best quality—at an annual expenditure of twenty to thirty
millions of francs. During the war with England the price of soda,
and consequently of soap and glass, rose continually; and all
manufactures suffered in consequence.</p>
<p>The present method of making soda from common salt was discovered by
Le Blanc at the end of the last century. It was a rich boon for
France, and became of the highest importance during the wars of
Napoleon. In a very short time it was manufactured to an
extraordinary extent, especially at the seat of the soap
manufactories. Marseilles possessed for a time a monopoly of soda
and soap. The policy of Napoleon deprived that city of the
advantages derived from this great source of commerce, and thus
excited the hostility of the population to his dynasty, which became
favourable to the restoration of the Bourbons. A curious result of
an improvement in a chemical manufacture! It was not long, however,
in reaching England.</p>
<p>In order to prepare the soda of commerce (which is the carbonate)
from common salt, it is first converted into Glauber's salt
(sulphate of soda). For this purpose 80 pounds weight of
concentrated sulphuric acid (oil of vitriol) are required to 100
pounds of common salt. The duty upon salt checked, for a short time,
the full advantage of this discovery; but when the Government
repealed the duty, and its price was reduced to its minimum, the
cost of soda depended upon that of sulphuric acid.</p>
<p>The demand for sulphuric acid now increased to an immense extent;
and, to supply it, capital was embarked abundantly, as it afforded
an excellent remuneration. The origin and formation of sulphuric
acid was studied most carefully; and from year to year, better,
simpler, and cheaper methods of making it were discovered. With
every improvement in the mode of manufacture, its price fell; and
its sale increased in an equal ratio.</p>
<p>Sulphuric acid is now manufactured in leaden chambers, of such
magnitude that they would contain the whole of an ordinary-sized
house. As regards the process and the apparatus, this manufacture
has reached its acme—scarcely is either susceptible of improvement.
The leaden plates of which the chambers are constructed, requiring
to be joined together with lead (since tin or solder would be acted
on by the acid), this process was, until lately, as expensive as the
plates themselves; but now, by means of the oxy-hydrogen blowpipe,
the plates are cemented together at their edges by mere fusion,
without the intervention of any kind of solder.</p>
<p>And then, as to the process: according to theory, 100 pounds weight
of sulphur ought to produce 306 pounds of sulphuric acid; in
practice 300 pounds are actually obtained; the amount of loss is
therefore too insignificant for consideration.</p>
<p>Again; saltpetre being indispensable in making sulphuric acid, the
commercial value of that salt had formerly an important influence
upon its price. It is true that 100 pounds of saltpetre only are
required to 1000 pounds of sulphur; but its cost was four times
greater than an equal weight of the latter.</p>
<p>Travellers had observed near the small seaport of Yquiqui, in the
district of Atacama, in Peru, an efflorescence covering the ground
over extensive districts. This was found to consist principally of
nitrate of soda. Advantage was quickly taken of this discovery. The
quantity of this valuable salt proved to be inexhaustible, as it
exists in beds extending over more than 200 square miles. It was
brought to England at less than half the freight of the East India
saltpetre (nitrate of potassa); and as, in the chemical manufacture
neither the potash nor the soda were required, but only the nitric
acid, in combination with the alkali, the soda-saltpetre of South
America soon supplanted the potash-nitre of the East. The
manufacture of sulphuric acid received a new impulse; its price was
much diminished without injury to the manufacturer; and, with the
exception of fluctuations caused by the impediments thrown in the
way of the export of sulphur from Sicily, it soon became reduced to
a minimum, and remained stationary.</p>
<p>Potash-saltpetre is now only employed in the manufacture of
gunpowder; it is no longer in demand for other purposes; and thus,
if Government effect a saving of many hundred thousand pounds
annually in gunpowder, this economy must be attributed to the
increased manufacture of sulphuric acid.</p>
<p>We may form an idea of the amount of sulphuric acid consumed, when
we find that 50,000 pounds weight are made by a small manufactory,
and from 200,000 to 600,000 pounds by a large one annually. This
manufacture causes immense sums to flow annually into Sicily. It has
introduced industry and wealth into the arid and desolate districts
of Atacama. It has enabled us to obtain platina from its ores at a
moderate and yet remunerating price; since the vats employed for
concentrating this acid are constructed of this metal, and cost from
1000l. to 2000l. sterling. It leads to frequent improvements in the
manufacture of glass, which continually becomes cheaper and more
beautiful. It enables us to return to our fields all their potash—a
most valuable and important manure—in the form of ashes, by
substituting soda in the manufacture of glass and soap.</p>
<p>It is impossible to trace, within the compass of a letter, all the
ramifications of this tissue of changes and improvements resulting
from one chemical manufacture; but I must still claim your attention
to a few more of its most important and immediate results. I have
already told you, that in the manufacture of soda from culinary
salt, it is first converted into sulphate of soda. In this first
part of the process, the action of sulphuric acid produces muriatic
acid to the extent of one-and-a-half the amount of the sulphuric
acid employed. At first, the profit upon the soda was so great, that
no one took the trouble to collect the muriatic acid: indeed it had
no commercial value. A profitable application of it was, however,
soon discovered: it is a compound of chlorine, and this substance
may be obtained from it purer than from any other source. The
bleaching power of chlorine has long been known; but it was only
employed upon a large scale after it was obtained from this
residuary muriatic acid, and it was found that in combination with
lime it could be transported to distances without inconvenience.
Thenceforth it was used for bleaching cotton; and, but for this new
bleaching process, it would scarcely have been possible for the
cotton manufacture of Great Britain to have attained its present
enormous extent,—it could not have competed in price with France
and Germany. In the old process of bleaching, every piece must be
exposed to the air and light during several weeks in the summer, and
kept continually moist by manual labour. For this purpose, meadow
land, eligibly situated, was essential. Now a single establishment
near Glasgow bleaches 1400 pieces of cotton daily, throughout the
year. What an enormous capital would be required to purchase land
for this purpose! How greatly would it increase the cost of
bleaching to pay interest upon this capital, or to hire so much land
in England! This expense would scarcely have been felt in Germany.
Besides the diminished expense, the cotton stuffs bleached with
chlorine suffer less in the hands of skilful workmen than those
bleached in the sun; and already the peasantry in some parts of
Germany have adopted it, and find it advantageous.</p>
<p>Another use to which cheap muriatic acid is applied, is the
manufacture of glue from bones. Bone contains from 30 to 36 per
cent. of earthy matter—chiefly phosphate of lime, and the remainder
is gelatine. When bones are digested in muriatic acid they become
transparent and flexible like leather, the earthy matter is
dissolved, and after the acid is all carefully washed away, pieces
of glue of the same shape as the bones remain, which are soluble in
hot water and adapted to all the purposes of ordinary glue, without
further preparation.</p>
<p>Another important application of sulphuric acid may be adduced;
namely, to the refining of silver and the separation of gold, which
is always present in some proportion in native silver. Silver, as it
is usually obtained from mines in Europe, contains in 16 ounces, 6
to 8 ounces of copper. When used by the silversmith, or in coining,
16 ounces must contain in Germany 13 ounces of silver, in England
about 14 1/2. But this alloy is always made artificially by mixing
pure silver with the due proportion of the copper; and for this
purpose the silver must be obtained pure by the refiner. This he
formerly effected by amalgamation, or by roasting it with lead; and
the cost of this process was about 2l. for every hundred-weight of
silver. In the silver so prepared, about 1/1200 to 1/2000th part of
gold remained; to effect the separation of this by nitrio-hydrochloric
acid was more expensive than the value of the gold; it was therefore
left in utensils, or circulated in coin, valueless. The copper, too,
of the native silver was no use whatever. But the 1/1000th part of
gold, being about one and a half per cent. of the value of the silver,
now covers the cost of refining, and affords an adequate profit to
the refiner; so that he effects the separation of the copper, and
returns to his employer the whole amount of the pure silver, as well
as the copper, without demanding any payment: he is amply remunerated
by that minute portion of gold. The new process of refining is a most
beautiful chemical operation: the granulated metal is boiled in
concentrated sulphuric acid, which dissolves both the silver and the
copper, leaving the gold nearly pure, in the form of a black powder.
The solution is then placed in a leaden vessel containing metallic
copper; this is gradually dissolved, and the silver precipitated in
a pure metallic state. The sulphate of copper thus formed is also a
valuable product, being employed in the manufacture of green and
blue pigments.</p>
<p>Other immediate results of the economical production of sulphuric
acid, are the general employment of phosphorus matches, and of
stearine candles, that beautiful substitute for tallow and wax.
Twenty-five years ago, the present prices and extensive applications
of sulphuric and muriatic acids, of soda, phosphorus, &c., would
have been considered utterly impossible. Who is able to foresee what
new and unthought-of chemical productions, ministering to the
service and comforts of mankind, the next twenty-five years may
produce?</p>
<p>After these remarks you will perceive that it is no exaggeration to
say, we may fairly judge of the commercial prosperity of a country
from the amount of sulphuric acid it consumes. Reflecting upon the
important influence which the price of sulphur exercises upon the
cost of production of bleached and printed cotton stuffs, soap,
glass, &c., and remembering that Great Britain supplies America,
Spain, Portugal, and the East, with these, exchanging them for raw
cotton, silk, wine, raisins, indigo, &c., &c., we can understand why
the English Government should have resolved to resort to war with
Naples, in order to abolish the sulphur monopoly, which the latter
power attempted recently to establish. Nothing could be more opposed
to the true interests of Sicily than such a monopoly; indeed, had it
been maintained a few years, it is highly probable that sulphur, the
source of her wealth, would have been rendered perfectly valueless
to her. Science and industry form a power to which it is dangerous
to present impediments. It was not difficult to perceive that the
issue would be the entire cessation of the exportation of sulphur
from Sicily. In the short period the sulphur monopoly lasted,
fifteen patents were taken out for methods to obtain back the
sulphuric acid used in making soda. Admitting that these fifteen
experiments were not perfectly successful, there can be no doubt it
would ere long have been accomplished. But then, in gypsum,
(sulphate of lime), and in heavy-spar, (sulphate of barytes), we
possess mountains of sulphuric acid; in galena, (sulphate of lead),
and in iron pyrites, we have no less abundance of sulphur. The
problem is, how to separate the sulphuric acid, or the sulphur, from
these native stores. Hundreds of thousands of pounds weight of
sulphuric acid were prepared from iron pyrites, while the high price
of sulphur consequent upon the monopoly lasted. We should probably
ere long have triumphed over all difficulties, and have separated it
from gypsum. The impulse has been given, the possibility of the
process proved, and it may happen in a few years that the
inconsiderate financial speculation of Naples may deprive her of
that lucrative commerce. In like manner Russia, by her prohibitory
system, has lost much of her trade in tallow and potash. One country
purchases only from absolute necessity from another, which excludes
her own productions from her markets. Instead of the tallow and
linseed oil of Russia, Great Britain now uses palm oil and cocoa-nut
oil of other countries. Precisely analogous is the combination of
workmen against their employers, which has led to the construction
of many admirable machines for superseding manual labour. In
commerce and industry every imprudence carries with it its own
punishment; every oppression immediately and sensibly recoils upon
the head of those from whom it emanates.</p>
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